India’s Construction prowess
Dr. Ranjit Singh
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Intelligent Building: Technopolis Knowledge Park from Tata Housing
is conceived as the workplace of the future. The Honeywell Building
Automation System controls and monitors the centralised air-conditioning,
smoke & fire detection alarm systems.
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As construction in India takes to new heights, the multi-billion
industry is all geared up to implement infrastructure projects that
encompass housing units, bridges, roads, highways, flyovers, tunnels,
barrages, jetties, tanks – and all those myriads of basic structures
that build sinews of the nation. Top ranking architects,
engineers, surveyors and grass-root construction workers contribute
their skills and knowledge to give shape to our dreams. Whereas
additional opportunities present themselves in the wake of disasters
like last year’s Gujarat quake and Afghan war, innovations are embraced
with alacrity. Adequate funding and training of workers are the
two issues that require serious attention.
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Whether it is bringing shape to Prime Minister’s vision
of Golden Quadrilateral of highways, or actualising dreams of Delhi’s
citizens for a Metro Rail, the construction industry plays a pivotal role.
That this industry imparts fillip to a nation’s economy is just stating
the obvious. Working silently behind the scene are a host of companies
and organisations that have done India proud. One could certainly recount
them with great deal of admiration.
Whereas construction giants like Larsen & Toubro,
Hindustan Construction Company, Gammon India, Bridge & Roof, Simplex
Concrete Piles, Som Datt Builders, Bhageeratha Engineering Co, Jai Prakash
Industries have given the nation landmark monuments like the Lotus Temple;
Konkan Railway; Vidyasagar Setu; world’s longest bridge on a river and
so on — others like Tata Housing, Hudco, Unitech, DLF have made significant
contributions in implementing innovative designs in the housing sector.
Construction Industry Development Council (CIDC), Overseas
Construction Council of India (OCCI), Building Materials & Technology
Promotion Council (BMTPC), National Highway Authority of India (NHAI)
and others are playing epochal role in arduous task of grappling with
the ever-emerging challenges posed by policy & environment issues,
inducting new technologies, ensuring quality, training of workers, funding
requirements, contractual matters and so on.
In fact the stakes are very high — issues are even more
complex. Consider for example, the current feverish activity on the Delhi
Metro project. Blasting activity must not disturb the nearby students
preparing for their annual exams; the air-conditioning system and the
train must run even when there is a power shut down in the city. And who
knows as this project is fast nearing its stipulated dates of completion,
terrorists are feeling a glee in their stomachs for opportunity of an
adventure of the 9/11 kind!
Making a Mark Overseas
For the war-ravaged country of Afghanistan, Indian construction
companies are counting upon the satisfactory track record of past years
in implementing construction projects overseas. Som Datt, Chairman of
Overseas Construction Council of India emphasizes that Indian companies
should present a united front in dealing with enormous challenges of reconstruction
of Afghanistan.
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Indian project exporters have executed and implemented
quite a number of commendable projects world-wide since the times
the Indian companies crossed the boundaries of our country. And
the Middle-East, especially, had been a very happy experience for
Indian project exporters.
The extensive expertise and experience thus, gained
by Indian companies have not only widened their capabilities but
have also added to their emphasis on self-reliance in building up
the country’s huge economic base over the years thereby enabling
them to successfully undertake large number of projects in different
sectors of economic development as well as fields of specialisations
both in India and overseas.
Indian engineering construction companies have
not only progressed in their technological advancements but, as
spin-offs, have helped open new avenues for supply of materials,
plants & equipment, consultancy services and highly skilled
work-force to the overseas projects.
The operational and technological expertise of
the Indian project exporters in terms of their knowledge, skills
and experience as well as the adaptable and trained human resource
lends a definite advantage, so essential for the efficient execution
of projects.
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“Indian companies should join hands to present a united front
for reconstruction projects in Afghanistan”
—Dr. Som Datt, Chairman Overseas Construction Council of
India and Chairman, Som Datt Group
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| Table 1 Tala Hydroelectric Project |
| Name of Project |
Tala Hydroelectric Project (currently under execution
by HCC) |
| Client |
Tala Hydroelectric Project Authority, Bhutan |
| Consultant |
Water & Power Consultancy Services(India) Ltd,
(A Government of India Undertaking), New Delhi. |
| Location |
Geduchu, Bhutan |
| Duration |
66 Months (1999 - 2004) |
| Value |
INR. 9,009 Lakhs |
| Salient features |
* This is one of the Major Hydroelectric Project in Bhutan, indented
to supply power to India. The project in total involves 91mtr high
Gravity Dam, 22.4Km long Head Race Tunnel, huge underground power
house and other related works. * The scope of work covered under
this contract is part of 22.4Km long Head Race Tunnel accessed by
975mtr long Adit from Geduchu. It is also one of the major underground
tunneling project being undertaken by us especially in the Himalayan
range . * All the underground work is done basically by drilling
and blasting method. The tunneling operation is fully mechanized
with imported equipment like 2 boom Drill Jumbo’s, Boltec, Low Profile
Dumper trucks, Shotcreting pump. The lining work of complete Head
Race Tunnel is planned with unique mobile form work system
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Overseas Construction Council of India (OCCI) has been
a pivotal organisation for promoting export of:
i) Projects:
* Civil / construction engineering
* Industrial (turnkey / engineering)
* Consultancy
ii) Building & Construction Materials
"Indian project exporters have executed projects worldwide
in almost all the aforesaid sectors," quips Mr Datt.
Project exports, as a service, essentially connotes ‘engineering
and erecting projects’ overseas. Project exports signify technological
advancement of any country. It does indicate the status of technology
and other attendant inputs that give visibility to the Indian technical
expertise and project execution capability in the form of overseas projects.
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These projects whether in the form of civil/construction
engineering projects or industrial (turnkey/engineering) plants
in various sectors of economic and industrial development do involve
activities such as designing, engineering (basic or detailed), procurement,
construction/commissioning as well as provision of all kinds of
supplies, consultancy, technology, technical or process know-how
and/or other such project related services.
The projects, the Indian companies have secured
and executed over the years can be briefly and broadly categorised
in the following sectors of economic development and do undoubtedly
show the diversity of technologies and expertise employed as depicted
in Table 2.
Major markets for Indian project exporters have
been currently identified to be in the following regions :
* South Asia (SAARC)
* East / Middle East
* Africa
* Russia / CIS countries
* Latin American countries
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Table 2 Diversity and depth of Indian
construction companies |
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i) Civil / Construction Engineering
Projects:
a. Agriculture & Natural Resources
* Fisheries
* Industrial Corps & Agro Industries
* Irrigation & Rural Development
b. Energy
* Electric
* Thermal
* Natural Gas & Oil
* Others
c. Environment
d. Industry
e. Multi – Sector
f. Social Infrastructure
* Education
* Urban Development &
* Housing
* Health & Population
* Water Supply & Sanitation
g. Transport & Communication
* Roads & Road Transport
* Ports & Shipping
* Railways
h. Consultancy
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ii) Industrial (Turnkey / Engineering)
Projects:
(a) Metals & Minerals
(b) Food & Agro processing: Wood / Paper
(c) Energy
(d) Chemicals / Petrochemicals- fuels, fertilizers,drugs
/ pharmaceuticals
(e) Textiles
(f) Transport & Telecommunications
(g) Miscellaneous
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Innovative Solutions
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A national programme, in coordination with the
Ministries of Energy and Environment, and other Central/State Ministries,
is in progress for the productive utilisation of coal-ash for variety
of uses such as cement manufacturing, sintered aggregates, bricks,
cellular concrete blocks and road construction, etc.
It is proposed to promote building materials production
units based on utilisation of phosphogypsum, red mud, industrial
slags and sludges in the vicinity of plants generating such wastes
and by-products. Production units for building materials and manufacture
of cost-effective roofing sheets, panel boards and other building
components based on local natural fibres, agricultural and forest
residues as composite materials will be promoted.
The building construction agencies both in public
and private sector can effect savings in construction cost by utilising
innovative technologies and materials, better design and construction
management practices by bringing appropriate changes in specification
and tender documents etc., and by enhancing supply and availability
of high performance cost-effective/alternative materials, components
and technologies. The advocacy will be extended to state construction
agencies through the leverage of financial institutions and central
ministries.
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Fig.
1 The Tala Hydro-electric Project (1020 MW), Bhutan which is
being implemented as a part of bilateral trade agreement between
Government of India and Royal Government of Bhutan is another important
project being executed by HCC. The project is one amongst the largest
hydel power projects in the world. HCC’s scope of work here includes
the construction of a dam, desilting chamber and head race tunnel.

Fig. 2
Growth of project exports from 1994-95 to 2000-01
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“With over thousand bridges built across the length and breadth
of the country, Gammon could be rightly be called the Bridge Builders
of the Nation”
— Abhijit Rajan, Managing
Director, Gammon India Ltd.
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Under the ongoing scheme of Building Centres operated by the Ministry
of Urban Affairs and Employment and HUDCO, over 250 centres are
in operation with the objective of training artisans and petty contractors,
and the promotion of cost efficient building materials and construction
techniques. This is being further expanded to rural areas. The major
public construction agencies are being persuaded to set up building
centres and building components production units to meet their own
specialised needs. During the 9th Plan, it is proposed to strengthen
technology transfer capabilities of building centres both in urban
and rural areas to meet the needs of training and building materials.
Entrepreneurs for new building materials have considerable
difficulty in getting access to approved technology, secure clearances,
finance, marketing outlets, support from user agencies, fiscal concessions
etc. The Council provides support services for assisting such entrepreneurs
and units and evolve mechanisms for local approvals, appraisal and
sanction of projects, financial assistance, import of essential
equipment, inclusion in standards on the lines of the state industrial
investment agencies. An integrated proposal for fiscal incentives
for encouraging building materials production is submitted to the
Finance Ministry from time to time to secure incentives for new
building materials.
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Simultaneously, action is taken to meet the anticipated shortfall
in the availability of conventional materials like bricks, cement
and steel by encouraging modernisation of existing units and upgradation
of technologies, at entrepreneurial level.
In particular, the modernisation of brick & tile industry is
being taken up urgently efficient brick burning technologies, and
utilisation of flyash to substitute for the top soil.
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Fig.
3 Innovation for value-addition: Unitech Prefab pioneered the
concept of ready- mix-concrete in India.
The company mainly operates in Mumbai, Gurgaon and Delhi.
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BMTPC (Building Materials & Technology Promotion
Council) endeavours to encourage the use of standardised components and
prefabricated building systems incorporating locally produced materials.
The Council has constant interaction with Bureau of Indian Standards (BIS)
to facilitate formulation of new standards for all the proven technologies
and materials and encourage their inclusion in the schedules of specifications
and rates of public construction agencies. Pending such action, a pre-standardisation
certification system is proposed to be introduced for promoting technologies
which are yet to be standardised but are being or are likely to be used
in building construction projects.
Mumbai-based Posten Systems Pvt. Ltd., a young manufacturing
organisation established in 1999,
for offering Quality products in the field of Pre-stressing like Anchorages,
Sheathing and other Bridge Accessories like Bridge Bearings, Sheathing
machines boasts of more than 10000 Pre-stressing Anchorages supplied for
over 50 projects, which include projects outside India.
Posten has a team of Technical experts to offer on-site
technical help for Pre-stressing work.
Our R&D team is developing products for the bridge
industry like Incremental launching unit, Void forming machine, HDPE Sheathing,
etc. The client list includes Maharashtra State Road Development Corporation
(MSRDC), Delhi Metro Road Corporation (DMRC), Railways, Public Works Department
(PWD), Municipal Corporation.
Delhi Metro zooms ahead
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Delhi citizens are stoically facing inconveniences due to diversion
of traffic caused by construction activities related with th metro
project as they know better days are going to come. Recent newspaper
reports suggest that Shahdara–Tis Hazari section is scheduled to
be commissioned by this yearend.
Delhi Metro is going to be a world-class metro. To ensure reliability
and full safety in train operations, it will be equipped with the
most modern communication and train control system. It will have
state–of –the-art air-conditioned coaches, equipped with 3-phase
ac motors, chevron/air bag suspension system and automatic door
closing mechanism. Travelling in Delhi Metro will be a pleasure
with trains available to the public at three minutes frequency.
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Fig. 4 Stuff the dreams are made of:
The 2002-end will see a portion of the metro section operational.
Giant horizontal tunnel boring machines are being used to construct
underground segment.
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Entries and exits to metro will be controlled by ‘smart
cards’. For convenience of commuters, adequate number of escalators will
be installed at metro stations. Unique feature of Delhi Metro will be
its integration with other modes of public transport, enabling the commuters
to interchange from one mode to another. To increase ridership of Delhi
Metro, feeder buses for metro stations are being planned. In short, Delhi
metro will be trend setter for such system in other cities of the country.
Approved by Union Cabinet in September 1996 at a cost
of Rs. 4,860 crores, the Delhi MRTS project is a big opportunity for construction
firms. The project is scheduled to be completed by March 2005 and taking
into account the escalation in prices during this period, completion cost
of the project is expected to be Rs. 8,155 crores.
Of this cost, 30% is to be borne by GOI and GNCTD equally
in the form of Equity contribution in DMRC, about 56% is covered by a
soft loan from Japanese Bank of International Corporation (JBIC) 8% (which
represents the cost of land) is to be met through an interest free subordinate
loan to DMRC by two Governments in equal proportion. The balance 6% of
the cost is to be met by DMRC through property development.
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Phase I Network
The originally approved scheme consisted of
(1) Rail Corridor
(a) Shahdara-Trinagar- Nangloi 25 km (Number of
stations 19)
(b) Subzimandi– Holambi Kalan 19.3 km ( Halts 16)
(2) Metro corridor Vishwa Vidyalaya - Central
Secretariat 11km (Halts 10)
Total: 55.3 km (Total Halts 45)
Subzimandi–Holambi Kalan corridor was to run by
the side of existing tracks of Northern Railway on which sub-urban
Trains are already operating and would have duplicated an existing
commuter travel facility. In view of this position government approved
substitution of Subzimandi - Holambi Kalan corridor with Trinagar–Barwala
Corridor (with 12 halts) which will serve developed areas like Rohini,
Pitampura, Wazirpur Lawrence Road, etc.
As Trinagar–Nangloi Corridor also runs along the
existing railways tracks on which sub-urban Rail services are operating,
a proposal to replace this corridor by Connaught Place- Dwarka Corridor
is under consideration of the Government.
The expected ridership in the year 2005 for phase
network is 19.5 lakhs passengers trip per day.
The project was to be implemented in a period of
10 years from 1.4.95 to 31.3.2005.However, already 3 years delay
had taken place by the time DMRC started functioning. The implementation
period was, therefore, re-scheduled to complete the whole project
in 7 years to adhere to the original date of March 2005.
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— R
J Dadabhoy,
Vice President (Engineering)
Tata Housing Development Co. Ltd.
In your perception, which is one of the best architectural master
pieces constructed in this millennium?
The Victoria Station (now. CST) at Mumbai.
Who according to you is the most innovative architect of our
times?
Mr. Hafeez Contractor.
Which two companies have contributed substantially to the growth
of the construction industry?
Hindustan Construction & Larsen & Toubro Ltd.
Aspirations for the growth of the Sector?
Since pure drinking water, waste disposal and development of roads
& building infrastructure need immediate attention in our country
today, I hope that All governments (Central & State) pay the attention
which these deserve.
What support is required to give an impetus to the sector?
Adequate practical training needs to be given to our workers (unskilled,
semi-skilled and skilled) is most necessary.
How effective have been the impact of recent govt initiatives?
A lot more needs to be done
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All land required for Shahdara- Trinagar- Barwala Corridor,
except a small plot of land under Mehta Building has been acquired. Civil
Works on Shahdara –Tis Hazari (8.3km) section of Rail Corridor started
on 1.10.98 and have so far achieved an Hazari to Trinagar and Trinagar
to Rithala. Shahdara –Tis Hazari section is scheduled to be commissioned
by the end of 2002. The remaining sections of the Rail Corridor will subsequently
be commissioned, in stages, the last stages, the last stage being commissioned
in 2005.
Contracts for civil works of metro corridor and major
systems like signalling & Train Control, Power Supply and Electric
Traction, Automatic Fare Collection System, etc.(both for Metro and Rail
corridors) have been awarded 90% land required for Metro Corridor has
been acquired. Identified utilities have also been diverted.
Metro corridor will be commissioned in two stages; first
stage from Vishwa Vidyalaya to ISBT (4km) by June 2004 and second stage
from ISBT to Central Secretariat (7 km) by March, 2005.
Total expenditure incurred on the project till 31.7.2001
is Rs. 1006.4 crores.
Bandra-Worli Sealink: HCC’s ambition, Tourist’s delight
Hindustan Construction Company, the 75-year old construction
giant is charged with the responsibility of building package IV of the
Cable Stayed Bridge, which involves Construction of 8 lane 3926 m long
link bridge in open sea between Worli Sea Face and Bandra Fort near Sea
Rock Hotel. Maharashtra State Road Development Corporation is the client
for this project.
Apart from being one among the first such projects to
be built in India, the project also entails use of modern technologies
like precast segmental construction which enable faster work progress
for the approach portion. The cable stayed portion here is 600 m long.
The Bandra - Worli Sealink project is expected to play
a key role in reducing traveling time between the northern and southern
parts of Mumbai. At present the traffic carrying capacity of the existing
roads are highly inadequate resulting in unending traffic jams and long
traveling hours. The elegant appearance of this structure will make it
immensely attractive for tourism purposes.
This link bridge is divided into the following five important
parts:
—Part 1 : 850 m long Bandra Approach Bridge of 50 m spans
with precast segmental construction
—Part 2 : 600 m long cable stayed portion consisting
of 2 nos 250 m cables supported main spans flanked by 50 m conventional
approach spans and 158 m high central tower.
—Part 3 : 1750 m long Worli side central Approach bridge
with precast segmental construction
—Part 4 : 500 m long Worli end approach bridge with precast
segmental construction
—Part 5 : 226 m link cast-in-situ bridge to KAGK road
and turnouts.
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Road and Road Transport
National Highways are the prime arterial routes
spanning about 49,600 km throughout the country and cater to about
40 per cent of the total road transport demand.
In the road sector the provisions relating to foreign
investment have been further liberalised. Automatic approval will
be accorded for foreign equity participation upto 100 per cent in
the construction of roads and bridges, provided the total foreign
equity in any such project does not exceed Rs 1500 crore.
The initial response of the private sector has
been satisfactory and as many as 17 projects, involving a sum of
Rs 835.5 crore are in various stages of implementation.
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Fig.
5 Hindustan Construction Company completed this Pune-Mumbai
expressway as part of the new policy for private sector participation
in road construction. HCC is also Four-Laning 28 km of Satara-Kolhapur
Highway, a part of the Golden Quadrilateral project being implemented
by NHAI.
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Private Sector Participation
There is an urgent need to upgrade the road system in
the country by widening and strengthening existing highways, reconstruction/widening
bridges, and constructing expressways on a selective basis. While the
Government is providing increasing budgetary allocation for projects in
the highways sector and has undertaken major upgradation initiatives in
high density corridors, it has not been possible to allocate sufficient
funds matching the needs due to competing demand from other sectors, especially
the social sectors. The present level of budget need for National Highways
during 9th Five Year Plan is about Rs 23000 crore. Besides, deficiencies
of the order of Rs 83,000 crore have to be removed in course of time.
The removal of financial bottlenecks need concerted efforts in the form
of mobilisation of funds from other sources as well as to meet the enormous
requirement. In-flow of private sector funds thus, is expected to bridge
the demand-supply mismatch to some extent, but so far the private participation
in the road development is marginal, but with more incentives and appropriate
policies, this could be improved.
Scope Of Private Participation
Participation on Build, Operate and Transfer (BOT) basis
is sought in projects of under mentioned categories:
Existing National Highway
Bridges
Railway Over Bridges
Elevated Section through Urban areas
Interchanges
Widening of Roads
New Alignments
Bypasses
Super National Highways (expressways)
Policy Initiatives to encourage private participation
in the Road Sector have been taken. For example, the Road sector has been
declared as an industry to facilitate commercial borrowings. Following
tax and fiscal concessions are in force
* Tax Holiday for Five years and 30 per cent deduction
in the tax over the subsequent 5 years may be availed of in any period
within 20 years of the commissioning of the projects.
* Exemption of import duty on identified highway construction
equipment.
* Incentives to financial institutions to provide long
term finance fr highways through deduction upto 40 per cent of their taxable
income from such investment.
Prominent recent jobs by Kolkata-headquartered Bridge
& Roof company include:
* Construction of 7 bridges, Piling Work and other connected
work in connection with Eklakhi-Balurghat new BG Line Project for N.F.
Railway of Rs. 93 million is under execution
* Rebuilding of RCC Bridge over River Paglachandi in
West Bengal for Eastern Railway of Rs. 46 million is under execution
* Construction of Flyover over NH-2 at Durgapur Steel
Plant Main Gate Junction for NHAI of Rs. 36 Million is under execution
* Construction of Link Road at Rajarhat, Kolkata for
WB Housing Construction Circle of RS.481 million is under execution
* Fabrication, Erection etc. of Steel Girders for 3 Bridges
over River Jaldacca, Teesta & Diana for N. F. Rly. of Rs. 123 million
is under execution
* Construction of RCC Chimney and Allied Works for GNFC
at Bharuch of Rs. 25 million is under execution
* Stone Column by Vibro-flotation method with Band Drains
for Tank Foundation of IOCL/HBCPL at Haldia of Rs. 116 million is under
execution
* Construction of Pile foundation and Sub-structure in
connection with Extension of Metro Railway from Tollygunge to Garia for
Metro Railway of Rs. 45 million is under execution
* Construction of 4 Major Bridges on Tamluk-Digha New
BG Link in WB for S. E. Rly. of Rs. 92 million during 2000-2001.
* RCC Bridge Work in Strengthening and Widening of NH-9
over 48 Km for NHAI in Andra Pradesh of Rs. 37 million during 1996-2000.
* Strengthening and widening of NH-9 over 48 Km in Nandigama
- Vijayawada Section including RCC Bridges for NHAI in Andhra Pradesh
of Rs. 747 million during 1996-2000.
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Table 3 BOT Projects Awarded
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| Project Name |
NH No. |
State |
Cost in Crores of Rs. |
Date of completion |
| Thane-Bhiwandi Bypass |
3 & 4 |
Maharashtra |
103 |
31/12/2001 |
| Chaltan Road over Bridge |
8 |
Gujarat |
10 |
|
| Udaipur Bypass |
8 |
Rajasthan |
24 |
|
| Construction of Six Bridges |
5 |
Andhra Pradesh |
50 |
08/06/2001 |
| Coimbatore Bypass |
47 |
Tamil Nadu |
90 |
03/12/1999 |
| Durg Bypass |
6 |
Madhya Pradesh |
68 |
05/05/2000 |
| Narmada Bridge |
8 |
Gujarat |
113 |
21/12/2000 |
| Nardhana ROB |
3 |
Maharashtra |
34.21 |
|
| Patelganga Bridge & ROB |
17 |
Maharashtra |
33.3 |
|
| Hubli-Dharwar Bypass |
4 |
Karnataka |
68 |
05/11/2001 |
| Nellor Bypass |
5 |
Andhra Pradesh |
73 |
Oct., 2000 |
| Koratalaiyar Bridge |
5 |
Tamil Nadu |
30 |
Nov., 2000 |
| Kambatki Ghat Tunnel & Road |
4 |
Maharashtra |
37.8 |
Nov., 1999 |
| Nasirabad ROB |
6 |
Maharashtra |
10.45 |
May, 2001 |
| Wainganga Bridge |
6 |
Maharashtra |
32.6 |
July, 2000 |
| Mahi Bridge |
8 |
Gujarat |
42 |
25/04/2000 |
| ROB at Kishangarh Bypass |
8 |
Rajasthan |
16.66 |
31/12/2009 |
| Bridge Across River Watrak |
8 |
Gujarat |
48.2 |
|
| Moradabad Bypass |
24 |
Uttar Pradesh |
100 |
|
| ROB at Dera Bassi |
22 |
Punjab |
36.11 |
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Larsen & Toubro: ahead of schedule
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Larsen & Toubro Limited (L&T) has completed,
ahead of schedule, a Rs.93-crore order to build a 7-km long coal
handling plant for the Simhadri Thermal Power Plant of National
Thermal Power Corporation (NTPC).
The plant was inaugurated by Union Minister Suresh
Prabhu on February 22, 2002, in the presence of Andhra Pradesh Chief
Minister Chandrababu Naidu.
The 500 MW Si6mhadri power plant, near Simhachalam
temple in Vishakhapatnam, is the first coastal coal-fired thermal
power plant of NTPC. The power generated by the plant will be exclusively
for use within Andhra Pradesh.
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Fig.
6 Induced draught Cooling Towers for Reactor Units at Rajasthan
Atomic Power Project for Nuclear Power Corporation of India Ltd,
built by Gammon India.
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L&T’s ECC division built the coal handling system
on a turnkey basis. It receives, sizes and conveys coal at the rate of
1,600 tonnes per hour to the coal mill bunkers. The EPC contract included
procurement and supply, civil and structural work, erection and commissioning.
L&T has played a major role in the commissioning
of India’s largestcoal-handling terminal at Paradip Port. The Mechanized
Coal Handling Plant(CHP) was dedicated to the nation November LAST YEAR
by VedprakashGoyal, Union Minister of Shipping, along with Naveen Patnaik,
Chief Minister of Orissa, and Hukumdeo Narayan Yadav, Union Minister of
Statefor Shipping.
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Fig.
7 Leader’s vision: Futuristic design under implementation by
Larsen & Toubro Ltd. for the international airport at Bangalore.
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This ADB financed Coal Port Project was designed by BHPE Kinhill
JV, Australia. It enables cost-effective and efficient transportation
of coal from the mines of Orissa’s hinterland to the thermal power
stations of South India, where, a new port with coal unloading facilities
has been set up at Ennore, Chennai.
ECC, the Construction Division of L&T, brought
its state-of-the-art project handling capabilities to bear on the
detailed designing and engineering of the project as well as execution
of the civil, structural, mechanical, electrical and instrumentation
work.
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Together with erection, testing and commissioning of this hi-profile
computer logic simulated 9km long CHP, the scope included manufacture
and supply of vital components for the conveyor system as well as bulk
material handling equipment like stackers and reclaimers. The CHP will
handle 20 million tonnes of coal per annum at an operational capacity
of 4000tph.
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In February 2002, the coal conveying stream leading to Unit 1 of
the 500 MW Super Thermal Power Station at NTPC-Simhadri in Andhra
Pradesh was commissioned and the unit synchronized. ECC’s contribution
to this green field project is construction of a 7km-long coal handling
plant on turnkey basis, for receiving, sizing and conveying coal
at the rate of 1600 tons per hour to the coal mill bunkers. This
Rs.93crores EPC contract called for procurement and supply, civil
and structural work, erection and commissioning of equipment and
facilities.
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Fig.
8 Another feather in L&T’s cap: India’s largest coal-handling
terminal at Paradip Port, Orissa.
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Table 4 Major recent projects by ECC Division
of L&T
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| Project |
Value |
Completion date |
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Design and construction of Marthanda Varma Bridge in Cochin for
the Government of Kerala
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Rs. 66 million
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March 2002
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Design and construction of bridges in Karnataka, for MECON Limited
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Rs. 320 million
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December 2001
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Execution of civil, mechanical, electrical and instrumentation
works for the 330 MW combined cycle power project at Pillai Perumal
Nallur in Tamil Nadu.
Client: Marubeni Corporation, Japan
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Rs. 1845 million
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March 2001
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Captive power plant for Usha Beltron Limited at Gamaria near Jamshedpur,
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Rs. 900 million
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Completed
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World’s longest LP Gas Pipeline for Gas Authority of India Limited
of total length 1270 km. Out of this length, ECC was awarded the
contract 756 km for laying pipeline between Jamnagar and Bhimasar,
Bhimasar and Abu Road,and Jaipur to Loni.
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Rs. 1900 million
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May 2001
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The highlights of the project executed by ECC include:
* 220m long Track Hopper
* 7 km long belt conveyor with overhead galleries and transfer points
* Crusher house with crushers and grizzly feeders (4 x 1000 tph)
* Two stackers-cum-reclaimers of 1600 tons per hour capacity
* Four paddle feeders of 1000 tph capacity.
The ECC Division of Larsen & Toubro Limited (L&T)
received a Rs.84.53 crores Instrumentation Order.
With this, the total value of the projects under execution
by ECC for the two 500 MWe units being set up by the Nuclear Power Corporation
of India Ltd (NPCIL) at Tarapur is Rs.912.53 crores.
Larsen & Toubro Limited (L&T), which offers a
wide range of construction and earthmoving equipment, has added a new
state-of-the-art hydraulic excavator, Model L&T-Komatsu PC71 to its
product range. This hydraulic excavator comes with a host of powerful
and convenient features that make it the most versatile machine in its
class for a wide range of construction and earthmoving applications.
L&T Komatsu PC71 comes with a revolutionary system
called HydrauMind. This is a technologically sophisticated yet mechanically
simple system, which controls the operations of the excavator. Essentially
hydraulic, this system brings higher power, better maneuverability and
controllability to the operators’ fingertips. For example, when the ground
condition changes in digging, HydrauMind automatically adjusts the hydraulic
oil pressure to accommodate the change. All the components in the machine
work in synergy with the optimum combination of speed and power.
L&T-Komatsu PC71 hydraulic excavator is manufactured
in Bangalore by L&T-Komatsu Limited-L&T’s joint venture with Komatsu
Asia & Pacific Pte Ltd. This manufacturing facility in Bangalore has
ISO 9001 accreditation for design, manufacture and service, and ISO 14001
certification for Environment Management System
Leveraging IT for construction industry…. L&T
style
Larsen & Toubro Limited (L&T), India’s
$2 billion engineering and construction giant has selected CA’s Unicenter
family of eBusiness infrastructure management solutions to optimize the
performance and availability of its geographically distributed network
environment while minimizing its technology ownership costs.
"Providing around-the-clock service across 250
locations was becoming a very difficult and expensive proposition for
L&T Infotech," said J.T. Hingorani, executive vice president, L&T
Infotech. "By leveraging the flexibility of Unicenter, we are able to
ease the strain on our IT staff while increasing service levels and the
overall health of our increasingly complex network. The ability to free
IT personnel to focus on fulfilling other corporate objectives is particularly
important at a time when demand outpaces the supply of skilled IT professionals."
Unicenter will enable Larsen & Toubro to effectively
and efficiently manage L&T GlobalNet – one of India’s largest private
networks. Linking 10,000 desktop PCs and over 500 servers across 250 locations,
L&T GlobalNet supports a wide range of mission-critical applications
and business processes for the multinational firm.
The deployment of Unicenter, which will enable
the monitoring and control of the entire L&T GlobalNet environment
from a central Network Operations Center (NOC) in Mumbai, is being carried
out by L&T Infotech, L&T’s IT subsidiary.
As result of this deployment, L&T Infotech
will proactively eliminate the types of problems that typically lead to
performance degradation or intermittent failures in such large, complex
networks. The team is also leveraging Unicenter Service Level Management
to ensure compliance with Service Level Agreements (SLAs) between itself
and the L&T parent, as well as with an expanding base of external
L&T GlobalNet customers.
"The ability of Unicenter to support our breadth
of platforms and protocols – as well as to monitor and enforce compliance
with Service Level Agreements – makes it an extremely powerful business
enabler," said VK Magapu, CEO, L&T Infotech and CIO, L&T. "With
this rock-solid technology management foundation and growing partnership
with CA India, L&T can confidently pursue the expansion of its business,
knowing that its information infrastructure can scale as required to reliably
and efficiently support its future growth. Furthermore, CA and L&T
Infotech have decided to explore other areas of joint interest including
deployment and extension of Unicenter for IT and non-IT environments such
as building management systems, etc."
"L&T provides a terrific example of how Unicenter
can boost service levels while driving down risk and cost," said Rajiv
Singh, managing director, CA India and SAARC region."
Tata Housing: an innovation giant
Mumbai-based Tata Housing has several innovations up
its sleeves. Its dream project Technopolis KnowledgePark is conceived
as the workplace of the future for the growing new breed of corporates
who harbour an undying passion for work. An office that is designed with
the future in mind, equipped with all the facilities and resources that
would make a difference in the present fast paced corporate environment.
Situated at Andheri (E), the fastest growing business
center in Mumbai, Technopolis KnowledgePark is easily accessible and close
to the airport. The Western Express Highway, which is a stone’s throw
away, allows for fast and easy access to all parts of the city, hotels,
clubs, a golf course and premium housing & shopping centers.
With office areas ranging from 3,000 to 42,000 sq.ft.
on single floors, Technopolis Knowledge Park has a number of features
designed to combine comfort with aesthetics, Wide span column design,
13 feet floor to-ceiling height, Central air-conditioning Noise and heat
resistant structural glazing, High intensity of natural lighting in central
atriums, Offices with landscaped gardens on select floors Underfloor trunking
for flexibility of locating workstations.
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One of the most striking features of Technopolis
is the concept of an Intelligent Building. The Honeywell Building
Automation System controls and monitors the Centralised air conditioning,
smoke & fire detection alarm systems.
Latest state of the art telephone exchange located
in the premises and connected to the Marol Telephone
Exchange over fibre Optic Cable for the best &
reliable quality of communication. Last mile problems taken care
by pre-wiring each office with DOT approved, good quality telephone
cables over structured cabling principle.
Easy availability of direct Fibre optic connectivity
to the exchange made possible with the presence of MTNL’s digital
equipment within the premises. Office to Office high speed connectivity
made possible with the existence of Switched gigabit Campus Network,
with fibre optic cable riser and enhanced CAT5 horizontal cables
to each office, from day one of occupation, enabling best and speedier
data transfers for internal as well as external communication.
Alternate service provider already present for
choice of basic service provider. Technopolis Knowledge Park offers
conveniences such as central air conditioning, bank with ATM, courier
services, swimming pool, health club, restaurant and excellent support
facilities that cater to every need of high caliber professionals.
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Priya
Ranjan Swarup,
Director General, Construction Industry Development Council
In your perception, which is one of the best architectural master
pieces constructed in this millennium?
Baha’i Temple In New Delhi
Who according to you is the most innovative architect of our
times?
Mr.Kanvinde.
Which two companies have contributed substantially to the growth
of the construction industry?
L&T ECC Group and HCC Ltd
Aspirations for the growth of the Sector?
Minimum15% per annum
What support is required to give an impetus to the sector?
A Logical Regulatory Framework.
How effective have been the impact of recent government initiatives?
Minimal And Superficial.
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Nestling in the quiet confines of HAL Extension, Sherwood
is the perfect blend of a quiet country lifestyle and the action of the
city. As the name suggests it is a quintessential example of a small idyllic
town with beautiful low-rise townhouses. It is conceived to be a mark
of elegance and class reflected in the contemporary international design.
Townhouses, with English architectural features, interspersed with spacious
lawn create a perfect ambience of a trend setting locale.
Sherwood comprises 400 homes, put together in fourteen
3-storey townhouse blocks with a wide variety of spacious 2, 3 and 4-bedroom
units to choose from. Exquisitely planned gardens give an intimate interaction
with the green outdoors, yet achieving the desired privacy.
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Children can now play without being interrupted
by blaring horns and vehicular traffic as your cars will be out
of sight, nearly parked in spacious basement parking lot. Beautifully
landscape pockets between blocks have pergola sit-outs where one
can enjoy a friendly chat with neighbour.
Resting on a sprawling expanse of over 30 acres,
Green Acres is the largest housing development underway in Ernakulam.
Right in the heart of the city, Green Acres is situated on the proposed
Marine Drive Extension along the beautiful backwaters.
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Fig.
9 Sherwood complex comprising of 4000 flats from Tata Housing
is the perfect blend of a quiet country lifestyle and the action
in India’s cyber city.
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Fig.
10 Life ho to aisee: Green surroundings smoothen the stressed
nerves when you come home from office in Ernakulam (Courtesy: Tata
Housing).
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Green Acres have well planned clusters of townhouses in low rise
buildings, tower houses in high rise buildings, villas and a commercial
enclave with shopping, entertainment and offices. Of course, with
lots of greenery and landscaping in each cluster to keep you close
to nature.
The townhouses have been designed in the true Kerala tradition
with Mangalore tiled roofs and ethnic finishes. And, naturally,
with the best fittings and amenities.
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Who constructed the Gateway of India?
If Amitabh had asked this question during KBC, answering
this might have been quite tough. You can ask a counter-question: who
built the modern-day architectural-wonder, the second-bridge on the river
Hooghly? Or, who is credited to construct 1000+ bridges in India? To end
the mystery, the reply is the same, namely — Gammon India!
Gammon India stands out as a gateway for technological
excellence in civil engineering. Company’s excellent team of planners,
designers and construction specialists put their expertise together striving
for excellence and perfection, the company has many firsts to its credit.
The Jadukata Bridge in State of Meghalaya is the new
Jewel of the Crown. The beautiful bridge has emerged to reality through
thoughtful design and innovative construction techniques.
Construction of bridges has always been one of the most
fascinating challenges to man’s ingenuity from time immemorial. And it
is in the building of bridges that some of the most remarkable innovations,
skill and insight, technological superiority and engineering genius of
Gammon have come into play. With over thousand bridges built across the
length and breadth of the country, Gammon could rightly be called the
‘Bridge Builders of the Nation’.
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From arch and bowstring girder bridges to balanced
cantilever, pre-stressed concrete and latest cable-stayed bridges,
Gammon’s capabilities cover the entire spectrum of technological
advances in bridge engineering.
Among the outstanding achievements of Gammon in
bridge engineering are: The Lubha bridge built across a 30 m. deep
gorge-the longest single span concrete bridge ever constructed in
India; The Thane Creek Bridge for which the company won the IFAWPCA
Gold Medal, awarded by International Federation of Asian and Western
Pacific Constructors’ Association; and the 5.5 km. long Mahatma
Gandhi Setu (Ganga Bridge at Patna) the longest river bridge in
the world. Gammon pioneered India’s entry into the era of cable-stayed
bridge at second Hooghly Bridge and Akkar Bridge.
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Fig.
11 Rs 58 crore contract to Gammon India for building J.J. Flyover
in Mumbai consists of a dual two lane viaduct from J J Hospital
to Palton Road. Deck is made up of a continuous spine element with
side cantilevers. Segments will be joined by using epoxy glue and
pre-stressing. The spine elements are to be match cast on the long
line method. All deck elements are precast at casting yard and erected
at site using launching truss.
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Besides designing and building bridges, Gammon has achieved
perfection in the techniques of launching, underwater concreting development
of supporting equipment like pneumatic caissons, winches, cables, grouting
machinery etc., and building of enabling structures. Some of the bridges
built by Gammon, way back in the 30’s have stood the test of time and
even today are regarded as living testimonies to Gammon’s technological
excellence.
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